Transforming sugarcane into nutritious silage with bioluminescent additives

Unlock Your Farm's Potential: Transform Sugarcane with These Simple Additives

"Maximize sugarcane silage quality with Lactobacillus, urea, and smart agricultural byproducts for healthier livestock."


Cattle rearing in Brazil relies heavily on pastures, an economical choice for feeding bovines. However, the dry season brings insufficient forage, making sugarcane a crucial roughage supplement. Known for its high production, sugarcane stands out among forage grasses, yielding 60 to 120 fresh integral tons per hectare and maintaining energy potential during arid periods. Yet, there is a need to improve the nutrition value through proper ensiling and additives.

Sugarcane ensilage streamlines operations and reduces labor by consolidating activities during the forage's peak nutritional value. Despite these advantages, sugarcane ensilage often undergoes alcoholic fermentation due to high soluble carbohydrate levels. This process leads to significant fermentation losses, highlighting the need for additives to inhibit fungi, yeast, and ethanol production. Additives like heterofermentative lactic acid bacterium Lactobacillus buchneri and chemical agents are essential for minimizing these losses and optimizing sugarcane's nutritional profile.

Sugarcane's nutritional limitations, particularly its low crude protein content, can be mitigated by adding urea. Furthermore, incorporating carbohydrate sources such as soybean hulls and cassava byproduct can reduce effluent production and boost the silage's nutritive value. This approach enhances the overall quality and digestibility of sugarcane silage, contributing to healthier livestock.

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Additives at Work: Measuring Real Effects on Silage Quality

A systematic analysis of data from published studies evaluated how calcium oxide (CaO) affects fermentation, aerobic stability, and the nutritive value of sugarcane silage, underscoring how a single additive can shift multiple quality measures at once. Separate research on macaúba cake tracked how the dry matter content (%DM) of sugarcane silages responded to different inclusion levels of the cake and to different silo opening times, evidence that both additive dose and when silage is opened shape the outcome. In parallel, silage microbiology research has been applying the newest molecular techniques to study microbial diversity and metabolic changes, laying the research foundation for field-based utilization of silage inoculants. Work on pyroligneous acid added to sugarcane tops for silage fermentation suggests it may be an effective way to promote the recycling of sugarcane tops, giving value to a crop by-product.

Standard Lab Methods and the Limits of Additives

Laboratory ensiling research shows that the way a silo is sealed—whether with a tight lid or a polyethylene sheet—does not influence most fermentation variables, with the sheet producing only a small decrease in effluent production, meaning the fermentative process is similar under either sealing method. The same work found that a microbial additive did not avoid dry matter (DM) fermentative losses in sugarcane silages, which reached 216 g/kg, nor did it affect aerobic stability. Additives are typically tested at low inclusion rates, such as calcium oxide at 0, 5, 10, and 15 g/kg on a fresh basis in one dairy cow study, illustrating the standard dose range for such treatments. Together these results highlight a key limitation: no additive fully prevents dry matter losses, so fermentative loss remains a practical concern in sugarcane ensiling.

From Sugar Crop to Livestock Forage

Sugarcane has long been cultivated primarily for sugar or ethanol production, with its economic value lying in the stalks and the sucrose they contain after crushing—supplying more than half of the world's sugar consumption. In some countries, however, the plant also serves as a forage source for livestock, used both fresh and as silage. Feeding options range widely, from grazing stalks to cut-and-carry systems to chopping the plant directly in the field for use in green form or as silage. More recent milestones in ensiling practice include trials ensiling sugarcane total mixed rations with additives such as microbial inoculant and chitosan, reflecting the crop's gradual move from a pure sugar commodity into a specialized livestock feed.

Revolutionizing Sugarcane Silage: The Power of Additives

Transforming sugarcane into nutritious silage with bioluminescent additives

A study published in the Revista Brasileira de Zootecnia explored the impact of various additives on sugarcane silage. The research aimed to evaluate chemical composition, fermentation, in vitro digestibility, and in situ degradability using Lactobacillus, urea, and agricultural byproducts. Treatments included control silage, silage with 3.3% urea, silage with Lactobacillus buchneri, silage with both inoculate and urea, silage with inoculate and 25.0% soybean hull, and silage with inoculate and 25.0% cassava byproduct meal. The sugarcane variety used was RB-855156, known for its precocity.

The results indicated that urea increased protein levels while reducing neutral and acid detergent fiber and lignin fractions. Combinations of inoculate with cassava byproduct and soybean hull increased dry matter levels. Notably, bovines exhibited higher in vitro digestibility of dry matter (IVDDM) than buffaloes, with pH values ranging from 3.1 to 4.0. Treatments with inoculate plus cassava and soybean hulls significantly enhanced aerobic stability, extending it to 61 and 81 hours, respectively, compared to control silages.

  • Urea Boost: Increased protein content and reduced fiber fractions.
  • Enhanced Digestibility: Bovines showed higher IVDDM.
  • Extended Aerobic Stability: Inoculate with cassava and soybean hulls improved stability.
  • Quality Pattern: Additives improved the overall silage quality.
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Where Silage Additive Science Stands Today

A major silage review notes that additives have been available for enhancing silage preservation for decades, and it assesses research published since 2000 on the efficacy of these products. Recent feeding research examined sugarcane silage with different levels of fiber digestibility harvested at early or late maturity, testing the effects on feed intake and ruminal health in growing steers. In parallel, studies have investigated the effect of adding two types of urea at two concentration levels to sugarcane silage, measuring how these treatments change its nutritional value and fermentative characteristics. Together, current work is moving beyond simple preservation toward fine-tuning digestibility, intake, and rumen function.

When Sugarcane Silage Falls Short

Field evidence points to real limits in silage-making in tropical conditions, where even well-managed crops can fail: in one case, the pH of Guinea grass silage failed to decline below 4.0, allowing a clostridial fermentation that resulted in increased butyric acid and ammonia nitrogen production. Sugarcane silage itself is structurally simple, comprising three main fractions—soluble carbohydrates (mainly sucrose), fermentation end products, and NDF—with crude protein, ether extract, and ash composing less than 7% of dry matter. The low dry matter content found in sugarcane and in silage composed exclusively of sugarcane has been pointed out as one of the main limitations for the production of quality silages. These documented failures are a key reason additive research emphasizes both fermentation quality and nutrient preservation rather than preservation alone.

Sugarcane Silage Versus the Alternatives

Comparative trials have pitted sugarcane silage against both alternative rations and additive treatments. In one urea study, sugarcane silage without additives served as the control against two other silages containing conventional and protected urea, each added at 0.5 and 1.0% of forage dry matter, testing whether additive type and dose improve nutritional composition. Another experiment ensiled four soybean genotypes with sugarcane at 0, 25, 50, 75, and 100% inclusion to examine fermentative profile, losses, and chemical composition across the mixing gradient. At the ration level, sugarcane silage and sodium hydroxide-treated sugarcane bagasse silage have been compared with corn silage and cottonseed hull-based rations, while broader comparisons of preserved forages weigh factors such as storage form, forage type, palatability, cost, and nutritional content.

Moreover, silages treated with inoculate plus control and inoculate plus soybean hulls showed higher dry matter effective degradability at a 2%/h passage rate. The study underscores the significant benefits of using urea, L. buchneri, and agricultural byproducts in sugarcane silage to achieve a better quality pattern. These enhancements lead to more nutritious feed, improving livestock health and productivity. The integration of these additives not only addresses the nutritional deficiencies of sugarcane but also optimizes its fermentation process, ensuring minimal losses and maximum digestibility.

Elevate Your Livestock Feed Strategy

By incorporating these innovative approaches, farmers can transform sugarcane into a highly nutritious and efficient feed source. The strategic use of Lactobacillus, urea, and agricultural byproducts not only optimizes the fermentation process but also enhances the overall nutritional value, ensuring healthier and more productive livestock. This study offers a practical pathway to maximizing the potential of sugarcane silage.

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From Lab Mini-Silos to the Farm Gate

Practical producers now have access to end-to-end demonstrations of making sugarcane-based silage, such as the full-process video for Vidhata Kana Silage, marketed as providing round-the-clock nutrition for dairy animals. On the research side, the evaluation of sugarcane ensiling depends on carefully controlled laboratory methods: mechanically harvested cane is ensiled in small silos such as 9.7 × 30 cm PVC tubes with tight lids, equipped or unequipped with Bunsen valves, and 20 L plastic buckets with tight lids and Bunsen valves. These standardized mini-silos let researchers compare additive effects without field-scale variability, giving farmers usable conclusions from small, repeatable experiments.

What Comes Next for Silage Additives

Looking ahead, a comprehensive silage review acknowledges that additives have been available for enhancing silage preservation for decades, yet it argues the field is far from settled. The review, covering research published since 2000 that investigated the efficacy of silage additives, points to continuing questions about effectiveness, the right additive for each crop and climate, and how preservation gains translate into animal performance. Because sugarcane silage presents unusual fermentative challenges, this line of research will likely keep refining additive types, doses, and application methods in the coming years.

Sugarcane's Dual Identity and Its Limits

On a broader scale, the sugarcane plant is still primarily cultivated for sugar or ethanol production, and its use as a forage source for livestock—both fresh and as silage—remains a secondary, region-specific practice. This means investment in research, machinery, and additive development for sugarcane silage must compete with the crop's dominant industrial markets. Where the crop is fed to animals, silage-making turns an existing resource into stored feed, but systemic factors such as crop availability, harvest timing, and local feeding systems shape how widely the practice spreads.

What Farmers Actually Put in the Silo

For farmers on the ground, additive choice often comes down to what is affordable and available locally. In one Brazilian study, sugarcane silage was enriched with urea at 1.5%, urea at 0.5% combined with corn meal at 4%, urea at 0.5% combined with dehydrated cassava at 4%, or starea at 1.5%, all compared against sugarcane ensiled alone. These combinations reflect real-world practice, where cheap, locally sourced ingredients like corn meal and dehydrated cassava are blended with urea to raise nutritional value without relying on expensive proprietary products.

About this Article -

Written with AI assistance from published research, and reviewed by the Mystum team. See our About page for more information.

This article is based on research published under:

DOI-LINK: 10.1590/s1516-35982011001200034, Alternate LINK

Title: Chemical Composition, Fermentation, In Vitro Digestibility And In Situ Degradability Of Sugar Cane Silages With Lactobacillus, Urea And Agricultural Byproduct

Subject: Animal Science and Zoology

Journal: Revista Brasileira de Zootecnia

Publisher: FapUNIFESP (SciELO)

Authors: Emilyn Midori Maeda, Lucia Maria Zeoula, Clóves Cabreira Jobim, Franciele Bertaglia, Roberto Cornelis Jonker, Luiz Juliano Valério Geron, Douglas Sampaio Henrique

Published: 2011-12-01

Everything You Need To Know

1

Why are additives necessary when creating sugarcane silage, and what specific problems do they address?

Sugarcane silage often undergoes alcoholic fermentation due to its high soluble carbohydrate levels, leading to significant fermentation losses. Additives are needed to inhibit fungi, yeast, and ethanol production. Heterofermentative lactic acid bacterium Lactobacillus buchneri and chemical agents, such as urea, are essential for minimizing these losses and optimizing sugarcane's nutritional profile. These are critical for ensuring the feed retains nutritional value, which would be lost in simple fermentation.

2

How does adding urea and carbohydrate sources like soybean hulls improve the nutritional value of sugarcane silage?

Incorporating urea into sugarcane silage addresses sugarcane's low crude protein content, enhancing its nutritional value. Adding carbohydrate sources like soybean hulls and cassava byproduct can reduce effluent production and further boost the silage's nutritive value. This enhances the digestibility and overall quality of the silage, leading to healthier livestock. The increased protein from urea acts as a direct nutritional enhancement, while the additional carbohydrate sources balance the fermentation process.

3

What sugarcane variety was used in the Revista Brasileira de Zootecnia study, and why was this particular variety chosen?

The study published in the Revista Brasileira de Zootecnia used the sugarcane variety RB-855156. This variety is known for its precocity, which means it matures relatively early. It was chosen to evaluate the impact of additives like Lactobacillus, urea, and agricultural byproducts on sugarcane silage. Utilizing a specific variety like RB-855156 allows researchers to control for genetic variability and ensure consistent results when assessing the effects of different silage treatments.

4

How do cassava and soybean hulls improve the aerobic stability of sugarcane silage, and why is this important?

The study showed that using inoculate with cassava byproduct and soybean hulls significantly enhanced aerobic stability, extending it to 61 and 81 hours, respectively, compared to control silages. This means that the silage remained stable for a longer period when exposed to air, reducing spoilage and preserving its nutritional value. Aerobic stability is crucial for maintaining silage quality during feedout, preventing losses due to heating and mold growth. These improvements in aerobic stability directly translate to reduced waste and better feed utilization on the farm.

5

The study mentions differences in in vitro digestibility between bovines and buffaloes. What does this difference suggest, and what factors might explain it?

The study demonstrated that bovines exhibited higher in vitro digestibility of dry matter (IVDDM) compared to buffaloes when fed sugarcane silage. This suggests that cattle are more efficient at extracting nutrients from sugarcane silage than buffaloes. While the data clearly indicates higher IVDDM in bovines, it doesn't fully explain the underlying physiological reasons for this difference. Further research might explore variations in digestive systems or microbial populations in the rumen of bovines versus buffaloes to provide a more comprehensive understanding.

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