CAD/CAM milling machine versus traditional dental laboratory setup.

CAD/CAM vs. Traditional: Which Dental Framework Wins?

"A close look at marginal and internal fit in implant-supported frameworks."


For years, computer-aided design and manufacturing (CAD/CAM) systems have revolutionized dentistry, offering a seemingly faster and more precise way to create dental restorations. These systems, whether subtractive or additive, have been increasingly used for fabricating cobalt-chromium (Co-Cr) frameworks, especially for long-span restorations. However, a crucial question remains: how does the accuracy of these CAD/CAM frameworks compare to traditional methods?

Achieving a precise fit is paramount for the success and longevity of implant-supported restorations. Ill-fitting frameworks can lead to complications like screw loosening, cement washout, and even biological issues such as inflammation and bone loss. Therefore, understanding the marginal and internal fit of different manufacturing techniques is essential for clinicians.

This article delves into a recent study that compared the marginal and internal fit of implant-supported, cement-retained 5-unit Co-Cr metal frameworks. The frameworks were fabricated using three different techniques: lost wax (LW), CAD-CAM milling, and selective laser melting (SLM). By examining the findings of this research, we aim to provide clarity on which manufacturing technique offers the most accurate fit and ultimately, the best outcome for patients.

Marginal and Internal Fit: The Key to Long-Term Success

CAD/CAM milling machine versus traditional dental laboratory setup.

The study meticulously evaluated the marginal and internal fit of the frameworks. Researchers fabricated a total of 30 Co-Cr metal frameworks, designed for 5-unit implant-supported restorations. These frameworks were created using three different manufacturing techniques, ensuring a robust comparison between the methods. The chosen techniques represent a spectrum of approaches:

The researchers employed the silicone replica technique, a well-established method for assessing the fit of dental restorations. This technique involves creating a silicone impression of the framework seated on the abutments, then measuring the thickness of the silicone layer to determine the discrepancy between the framework and the abutment. Measurements were taken at 16 reference points on each abutment, resulting in a total of 1440 data points.

  • Lost Wax (LW): A traditional technique involving creating a wax pattern, investing it in a mold, and then casting the metal framework.
  • CAD-CAM Milling: A subtractive technique where the framework is milled from a solid block of material using computer-controlled machinery.
  • Selective Laser Melting (SLM): An additive technique where the framework is built layer by layer by melting metal powder with a laser.
Statistical analysis was performed using 1-way ANOVA and Tukey post hoc test to determine the effect of manufacturing techniques on discrepancy values. A significance level of α = 0.05 was used.

The Verdict: Which Technique Offers the Best Fit?

The results of the study revealed significant differences in marginal fit between the manufacturing techniques. CAD-CAM milling techniques exhibited the widest mean marginal discrepancy values (84 µm), indicating a less accurate marginal fit compared to the other methods. In contrast, the lost wax technique demonstrated the lowest mean marginal discrepancy values (36 µm), suggesting a superior marginal fit.

Interestingly, axial discrepancy values were similar for all manufacturing techniques, indicating that the techniques performed comparably in this aspect. However, the highest internal gap values were measured at the occlusal area, with the following values: LW (154 µm), CAD CAM milling (212 µm), and SLM (290 μm). These findings suggest that the internal fit at the occlusal area may be a critical factor to consider when selecting a manufacturing technique.

In conclusion, the study suggests that while CAD/CAM technology offers advantages in terms of speed and automation, it may not always provide the most accurate fit, particularly in the marginal area. The lost wax technique, despite being a more traditional method, demonstrated superior marginal fit in this study. Clinicians should carefully consider these findings when selecting a manufacturing technique for implant-supported frameworks, weighing the benefits of CAD/CAM technology against the potential for compromised fit. Further research and advancements in CAD/CAM technology are needed to improve the accuracy and predictability of these techniques.

About this Article -

This article was crafted using a human-AI hybrid and collaborative approach. AI assisted our team with initial drafting, research insights, identifying key questions, and image generation. Our human editors guided topic selection, defined the angle, structured the content, ensured factual accuracy and relevance, refined the tone, and conducted thorough editing to deliver helpful, high-quality information.See our About page for more information.

This article is based on research published under:

DOI-LINK: 10.1111/clr.47_13358, Alternate LINK

Title: Accuracy Of Cad Cam Manufacturing Techniques On Marginal And Internal Fit Of 5-Unit Implant-Supported Co-Cr Frameworks

Subject: Oral Surgery

Journal: Clinical Oral Implants Research

Publisher: Wiley

Authors: M. Baris Guncu, Elif Tuba Akcin, Guliz Aktas, Yavuz Aslan

Published: 2018-10-01

Everything You Need To Know

1

What are CAD/CAM systems in dentistry?

CAD/CAM systems have revolutionized dentistry by offering faster and more precise methods for creating dental restorations, particularly for fabricating cobalt-chromium (Co-Cr) frameworks. However, their accuracy compared to traditional methods is crucial for the success of implant-supported restorations. The study compared three techniques: Lost Wax (LW), CAD-CAM milling, and Selective Laser Melting (SLM), to assess their marginal and internal fit.

2

Why is the fit of dental frameworks so important?

Achieving a precise fit is critical for the success and longevity of implant-supported restorations. Ill-fitting frameworks can cause screw loosening, cement washout, and even biological problems like inflammation and bone loss. The marginal and internal fit of the Co-Cr frameworks, created using Lost Wax (LW), CAD-CAM milling, and Selective Laser Melting (SLM) techniques, were assessed to determine which provides the best fit and outcome for patients.

3

What are the different manufacturing techniques used in the study?

The study compared three manufacturing techniques: Lost Wax (LW), CAD-CAM milling, and Selective Laser Melting (SLM). The Lost Wax (LW) technique is a traditional method involving wax patterns and casting. CAD-CAM milling is a subtractive technique, removing material from a solid block. Selective Laser Melting (SLM) is an additive technique, building frameworks layer by layer using a laser.

4

How was the fit of the frameworks assessed?

The study used the silicone replica technique to assess the fit of the frameworks. This method involves creating a silicone impression of the framework seated on the abutments and measuring the discrepancy between the framework and the abutment. Measurements were taken at 16 reference points on each abutment, resulting in 1440 data points, to provide a detailed comparison of the three manufacturing techniques: Lost Wax (LW), CAD-CAM milling, and Selective Laser Melting (SLM).

5

Which technique offered the best fit?

The study found that CAD-CAM milling exhibited the widest mean marginal discrepancy values (84 µm), indicating a less accurate marginal fit. The Lost Wax (LW) technique demonstrated the lowest mean marginal discrepancy values (36 µm), suggesting a superior marginal fit. This comparison of the three techniques: Lost Wax (LW), CAD-CAM milling, and Selective Laser Melting (SLM) highlights the significance of choosing the right method for optimal patient outcomes.

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