Citric acid molecules battling Aspergillus mold.

Aflatoxin Busters: Can Food Additives Really Clean Up Distillers Grains?

"Discover how common food additives like citric acid could be a game-changer in reducing aflatoxin contamination in distillers grains, making animal feed safer."


Distillers wet grains (DWG) and condensed distillers solubles (CDS)—byproducts of ethanol production—are valuable components of animal feed. Rich in protein, fat, and fiber, they offer a concentrated source of nutrients. Yet, this concentration also brings a hidden risk: mycotoxins, particularly aflatoxins, which can contaminate these grains and pose a significant threat to animal health.

Aflatoxins, produced by Aspergillus molds, are potent toxins and carcinogens. If contaminated corn is used in ethanol production, aflatoxins can end up in DWG and CDS, sometimes at levels exceeding safety limits. Current regulations set maximum allowable aflatoxin levels in animal feeds, but what happens when these levels are breached? The industry urgently needs effective and safe methods to reduce aflatoxin contamination in distillers grains.

This article dives into a promising solution: using food additives to degrade aflatoxins in DWG and CDS. We'll explore research evaluating the effectiveness of additives like sodium bisulfite, sodium hypochlorite, citric acid, and ammonium persulfate. Discover how these common substances can potentially detoxify distillers grains, paving the way for safer animal feed and a more secure supply chain.

The Power of Food Additives: Finding the Right Aflatoxin Fighter

Citric acid molecules battling Aspergillus mold.

Researchers tested four food additives to see how well they could break down aflatoxins in DWG and CDS. The goal? To find a practical, safe, and effective solution that ethanol plants could easily implement. Here's a breakdown of what they discovered:

Sodium Bisulfite: This additive, often used as a preservative, didn't show much promise in reducing aflatoxin levels in either DWG or CDS. While some studies have suggested its effectiveness in corn, the one-hour treatment time in this experiment may have been too short to yield significant results.

  • Sodium Hypochlorite: Known for its strong oxidizing power (think bleach), sodium hypochlorite was the most effective at degrading aflatoxins. However, it came with a significant drawback: it bleached the grains and left an unpleasant odor, making it unsuitable for practical use.
  • Citric Acid and Ammonium Persulfate: These additives showed moderate success, reducing aflatoxin levels by 31% to 51%. Citric acid stood out as the most promising option due to its safety and widespread use in the food industry. It's also classified as generally recognized as safe (GRAS) by the FDA.
Based on these initial findings, citric acid emerged as the frontrunner for further investigation. The key question became: could increasing the concentration of citric acid and extending the treatment time further enhance its aflatoxin-busting capabilities?

Citric Acid: The Future of Aflatoxin Control in Distillers Grains?

This research highlights the potential of citric acid as a safe and effective tool for managing aflatoxin contamination in distillers grains. By optimizing the concentration and treatment time, ethanol producers could significantly reduce aflatoxin levels, ensuring the safety and marketability of their products.

While further research is needed to fine-tune the application of citric acid in industrial settings, the findings offer a promising path forward. The method is easy to implement, cost-effective and safe. This positions it as a valuable strategy for ethanol plants looking to mitigate the risks associated with aflatoxins in DWG and CDS.

Ultimately, adopting such detoxification technologies benefits the entire supply chain, from producers to livestock farmers, and consumers. By ensuring safer animal feed, we can promote healthier livestock and a more secure food supply for everyone.

About this Article -

This article was crafted using a human-AI hybrid and collaborative approach. AI assisted our team with initial drafting, research insights, identifying key questions, and image generation. Our human editors guided topic selection, defined the angle, structured the content, ensured factual accuracy and relevance, refined the tone, and conducted thorough editing to deliver helpful, high-quality information.See our About page for more information.

This article is based on research published under:

DOI-LINK: 10.4315/0362-028x.jfp-16-092, Alternate LINK

Title: Determination Of The Relative Effectiveness Of Four Food Additives In Degrading Aflatoxin In Distillers Wet Grains And Condensed Distillers Solubles

Subject: Microbiology

Journal: Journal of Food Protection

Publisher: International Association for Food Protection

Authors: Hu Shi, Richard L. Stroshine, Klein Ileleji

Published: 2016-12-21

Everything You Need To Know

1

What are aflatoxins, and why are they a concern?

Aflatoxins are potent toxins and carcinogens produced by Aspergillus molds. Their presence in Distillers wet grains (DWG) and condensed distillers solubles (CDS), which are byproducts of ethanol production, poses a significant threat to animal health. These toxins can contaminate these grains if the corn used in ethanol production is contaminated, potentially exceeding safety limits set by regulations. The industry needs safe methods to reduce aflatoxin contamination because of these risks.

2

What are Distillers wet grains (DWG) and condensed distillers solubles (CDS), and why are they important?

Distillers wet grains (DWG) and condensed distillers solubles (CDS) are byproducts of ethanol production. They are valuable components of animal feed. They are rich in protein, fat, and fiber, providing a concentrated source of nutrients for livestock. The significance lies in their nutritional value. However, they can be sources of contamination by mycotoxins, specifically aflatoxins, that can affect the animals' health.

3

How effective is citric acid in managing aflatoxins?

Citric acid showed moderate success in reducing aflatoxin levels in Distillers wet grains (DWG) and condensed distillers solubles (CDS) by 31% to 51%. Its advantage is that it's considered safe and is widely used in the food industry. It's also classified as generally recognized as safe (GRAS) by the FDA. This makes citric acid a promising option for further investigation.

4

What were the drawbacks of using sodium hypochlorite?

Sodium hypochlorite, known for its strong oxidizing power, effectively degraded aflatoxins, but it bleached the grains and left an unpleasant odor. This makes it unsuitable for practical use in animal feed. The goal is to find a balance between effectiveness and practicality in the application of food additives. The drawback of Sodium Hypochlorite is a significant factor in ruling out its use.

5

What was the overall goal of testing food additives?

Food additives like sodium bisulfite, sodium hypochlorite, citric acid, and ammonium persulfate were tested for their ability to break down aflatoxins in Distillers wet grains (DWG) and condensed distillers solubles (CDS). The aim was to find a solution that ethanol plants could easily implement. The research aimed to improve the safety of animal feed and secure the supply chain by reducing aflatoxin contamination using these additives.

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